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LIBERTY Powder Metals, part of sustainable industry leader GFG Alliance, has started commercial production at its high-tech new Teesside powder metals facility, targeting fast-growing demand from the advanced manufacturing and 3D printing industries.

LIBERTY Powder Metals will produce a range of stainless steel and nickel superalloy powders for precision components in demanding sectors such as automotive, aerospace and engineering, the premium end of the global powder metals market already worth more than 拢2bn a year.

天博体育官方网站 cutting-edge powder production process cuts carbon emissions by 85% compared with the traditional steel route*, part of LIBERTY Steel鈥檚 CN30 strategy that will make the company carbon neutral by 2030.

Minute spherical powder particles are processed to the highest specifications in a vacuum induction argon gas atomiser, the only one of this kind in the UK, with a unique anti-satellite facility to increase productivity.

天博体育官方网站 landmark is the culmination of a two-year collaboration with the Tees Valley Mayor Ben Houchen and the Combined Authority, which provided 拢4.6mn of funding, and the Materials Processing Institute, which housed the atomiser beside its own research facilities. Atomising Systems Ltd and Consarc Engineering have worked closely on equipment design.

LIBERTY Powder Metals鈥� General Manager, Simon Pike, said: 鈥淭his has been a great achievement amid unprecedented challenges from the Covid pandemic. 天博体育官方网站 resolve and resilience of our team and our contractors to overcome supply chain constraints has been invaluable.

鈥淭eesside is leading the UK drive towards advanced manufacturing, creating a new generation of skilled jobs in an industry that has deep local roots. 天博体育官方网站 region鈥檚 manufacturing sector has a bright future, bringing a high-tech approach to metal manufacture and supporting the UK supply chain.鈥�

Mayor Houchen said: 鈥淟IBERTY鈥檚 new powder metals facility is a great example of how advanced manufacturing is reinvigorating industry in Teesside and bringing with it the good-quality well-paid jobs we all want to see come to Teesside, Darlington and Hartlepool.

鈥淭his is a major step forward for the project and the fact a global company as big as LIBERTY chose to bring this development to Teesside shows that we are a real magnet for R&D and foreign direct investment, because here on Teesside we have the skills and expertise companies like LIBERTY require.鈥�

Installation and commissioning have successfully overcome significant challenges caused by the coronavirus pandemic, which has restricted the number of contractors able to work on site and impacted on the delivery of equipment.

Commissioning of the powder metals facility, known as an atomiser, includes a series of 鈥榓cceptance melts鈥� which LIBERTY must perform before the plant is handed over for full operation. 天博体育官方网站 atomiser allows LIBERTY to melt a range of defined chemistries and pour the liquid stream through an aperture, using inert gas to break this into fine droplets, which then solidify to create powder, secure and confined to avoid contamination from outside sources.

天博体育官方网站 powders undergo further processing including optimisation and characterisation before final tests and despatch to customers. 天博体育官方网站 same post-atomisation processing activities are deployed for all metal powders in an extensive portfolio which includes aluminium, titanium and cobalt alloys.

* Carbon emissions through the full process of powder production and end use are reduced by 85% compared to primary steel production through blast furnaces.

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Note to Editors:
LIBERTY Steel Group, part of the GFG Alliance and a leading GREENSTEEL producer, is a global integrated steel business bringing together assets across the steel supply chain, from production of liquid steel from raw and recycled materials through to high value precision engineered steels. With a total rolling capacity of 18 million tonnes, 200+ manufacturing locations globally across 10 countries and employing more than 30,000 people, LIBERTY Steel鈥檚 furnaces, mills, services centres and distribution sites across the UK, continental Europe, Australia, the United States and China serve demanding sectors such as construction, energy, aerospace, automotive, and infrastructure. LIBERTY Steel is a leader in sustainable industry with a mission to become Carbon Neutral by 2030 (CN30).